Case Study

Boosting production, cutting labor costs. Magnificent.

Their Challenge:

  • Reduce labor costs while increasing production requirements for 4-wheel-drive transfer-case housings.
  • Create a new washer-line system that integrates new components with existing equipment up to 15 years old.
  • Five customer-supplied robots must be integrated with system.
  • Reduce employee injuries due to repetitive motions.

Observations:

Our Solution:

  • Engineer a conveyor and palletizing system that could efficiently move transfer-case parts through the line with minimal operator intervention.
  • Ensure that all repetitive operations had user-friendly interfaces (HMI).

The Results:

  • A significant cost-per-unit labor reduction.
  • Employees benefited from substantially fewer repetitive-motion issues.
  • Increased production and improved product quality.

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